{"id":5128,"date":"2021-03-08T11:54:13","date_gmt":"2021-03-08T10:54:13","guid":{"rendered":"https:\/\/www.nickzom.org\/blog\/?p=5128"},"modified":"2024-04-29T22:39:52","modified_gmt":"2024-04-29T21:39:52","slug":"how-to-calculate-and-solve-for-metal-removal-rate-for-single-point-tools-metal-forming-processes","status":"publish","type":"post","link":"https:\/\/www.nickzom.org\/blog\/2021\/03\/08\/how-to-calculate-and-solve-for-metal-removal-rate-for-single-point-tools-metal-forming-processes\/","title":{"rendered":"How to Calculate and Solve for Metal Removal Rate (for Single Point tools) | Metal Forming processes"},"content":{"rendered":"

\"\"<\/p>\n

The image above represents metal removal rate. To calculate metal removal rate for single point tools, two essential parameters are needed and these parameters are Cross – Sectional Area of Uncut Chip (Ac<\/sub>)\u00a0<\/strong>and\u00a0Cutting Velocity (v).<\/strong><\/p>\n

The formula for calculating metal removal rate:<\/strong><\/h3>\n

MRR = 1000 x Ac<\/sub> x v<\/p>\n

Where:<\/p>\n

MRR = Metal Removal Rate (for Single Point tools)
\nAc<\/sub> = Cross – Sectional Area of Uncut Chip
\nv = Cutting Velocity<\/p>\n

Let’s solve an example;
\nFind the metal removal rate when the cross-sectional area of uncut chip is 20 and the cutting velocity is 10.<\/p>\n

This implies that;<\/p>\n

Ac<\/sub> = Cross – Sectional Area of Uncut Chip = 20
\nv = Cutting Velocity = 10<\/p>\n

MRR = 1000 x Ac<\/sub> x v
\nSo, MRR = 1000 x 20 x 10
\nMRR = 200000<\/p>\n

Therefore, the\u00a0metal removal rate\u00a0<\/strong>is\u00a0200000.<\/strong><\/p>\n

Calculating the Cross-Sectional Area of Uncut Chip when the Metal Removal Rate and the Cutting Velocity are Given<\/strong><\/h3>\n

Ac<\/sub>\u00a0= MRR<\/sup> \/ 1000 x v<\/sub><\/p>\n

Where;<\/p>\n

Ac<\/sub> = Cross – Sectional Area of Uncut Chip
\nMRR = Metal Removal Rate (for Single Point tools)
\nv = Cutting Velocity<\/p>\n

Let’s solve an example;
\nFind the cross-sectional area of uncut chip when the metal removal rate is 400 and the cutting velocity is 2.<\/p>\n

This implies that;<\/p>\n

MRR = Metal Removal Rate (for Single Point tools) = 400
\nv = Cutting Velocity = 2<\/p>\n

Ac<\/sub>\u00a0= MRR<\/sup> \/ 1000 x v<\/sub>
\nAc<\/sub>\u00a0= 400<\/sup> \/ 1000 x 2<\/sub>
\nThen, Ac<\/sub>\u00a0= 400<\/sup> \/ 2000<\/sub>
\nAc<\/sub>\u00a0= 0.2<\/p>\n

Therefore, the\u00a0cross-sectional area of uncut chip\u00a0<\/strong>is\u00a00.2.<\/strong><\/p>\n

Read more:\u00a0How to Calculate and Solve for Power Consumed during Metal Cutting | Metal Forming processes<\/a><\/p>\n

Calculating the Cutting Velocity when the Metal Removal Rate and the Cross-Sectional Area of Uncut Chip are Given<\/strong><\/h3>\n

v = MRR<\/sup> \/ 1000 x Ac<\/sub><\/sub><\/p>\n

Where;<\/p>\n

v = Cutting Velocity
\nMRR = Metal Removal Rate (for Single Point tools)
\nAc<\/sub> = Cross – Sectional Area of Uncut Chip<\/p>\n

Let’s solve an example;
\nFind the cutting velocity when the metal removal rate is 2000 and the cross-sectional area of uncut chip is 4.<\/p>\n

This implies that;<\/p>\n

MRR = Metal Removal Rate (for Single Point tools) = 2000
\nAc<\/sub> = Cross – Sectional Area of Uncut Chip = 4<\/p>\n

v = MRR<\/sup> \/ 1000 x Ac<\/sub><\/sub>
\nSo, v = 2000<\/sup> \/ 1000 x 4<\/sub>
\nv = 2000<\/sup> \/ 4000<\/sub>
\nv = 0.5<\/p>\n

Therefore, the\u00a0cutting velocity\u00a0<\/strong>is\u00a00.5.<\/strong><\/p>\n

How to Calculate Metal Removal Rate (for Single Point tools) With Nickzom Calculator<\/strong><\/h3>\n

Nickzom Calculator \u2013\u00a0The Calculator Encyclopedia<\/strong> is capable of calculating the metal removal rate (for single point tools).<\/p>\n

To get the answer and workings of the metal removal rate (for single point tools) using the\u00a0Nickzom Calculator \u2013 The Calculator Encyclopedia.\u00a0<\/strong>First, you need to obtain the app.<\/p>\n

You can get this app via any of these means:<\/p>\n

Web<\/strong>\u00a0\u2013\u00a0https:\/\/www.nickzom.org\/calculator-plus<\/a><\/p>\n

To get access to the\u00a0professional\u00a0<\/strong>version via web, you need to\u00a0register<\/strong>\u00a0and\u00a0subscribe\u00a0<\/strong>for\u00a0NGN 2,000\u00a0<\/strong>per\u00a0annum<\/strong>\u00a0to have utter access to all functionalities.
\nYou can also try the\u00a0demo\u00a0<\/strong>version via\u00a0https:\/\/www.nickzom.org\/calculator<\/a><\/p>\n

Android (Paid)<\/strong>\u00a0\u2013\u00a0https:\/\/play.google.com\/store\/apps\/details?id=org.nickzom.nickzomcalculator<\/a>
\nAndroid (Free)<\/strong>\u00a0\u2013\u00a0https:\/\/play.google.com\/store\/apps\/details?id=com.nickzom.nickzomcalculator<\/a>
\nApple (Paid)<\/strong>\u00a0\u2013\u00a0https:\/\/itunes.apple.com\/us\/app\/nickzom-calculator\/id1331162702?mt=8<\/a>
\nOnce, you have obtained the calculator encyclopedia app, proceed to the\u00a0Calculator Map,\u00a0<\/strong>then click on\u00a0Materials and Metallurgical\u00a0<\/b>under\u00a0Engineering<\/strong>.<\/strong><\/p>\n

\"\"<\/p>\n

Now, Click on\u00a0Metal Forming Processes <\/strong>under\u00a0Materials and Metallurgical<\/strong><\/p>\n

<\/p>\n

Now, Click on Metal Removal Rate (for Single Point Tools)<\/strong>\u00a0<\/strong>under\u00a0Metal Forming Processes<\/strong><\/p>\n

\"\"<\/p>\n

The screenshot below displays the page or activity to enter your values, to get the answer for the metal removal rate (for single point tools) according to the respective parameters which is the Cross – Sectional Area of Uncut Chip (Ac<\/sub>)\u00a0<\/strong>and\u00a0Cutting Velocity (v).<\/strong><\/p>\n

\"How<\/p>\n

Now, enter the value appropriately and accordingly for the parameter as required by the Cross – Sectional Area of Uncut Chip (Ac<\/sub>)<\/strong>\u00a0is 20\u00a0<\/strong>and\u00a0Cutting Velocity (v)<\/strong>\u00a0is 10<\/strong>.<\/span><\/p>\n

\"How<\/p>\n

Finally, Click on Calculate<\/span><\/p>\n

\"How<\/p>\n

As you can see from the screenshot above,\u00a0Nickzom Calculator<\/strong>\u2013 The Calculator Encyclopedia solves for the metal removal rate (for single point tools) and presents the formula, workings and steps too.<\/p>\n","protected":false},"excerpt":{"rendered":"The image above represents metal removal rate. To calculate metal removal rate for single point tools, two essential…","protected":false},"author":5,"featured_media":14634,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_yoast_wpseo_opengraph-title":"","_yoast_wpseo_opengraph-description":"","_yoast_wpseo_twitter-title":"","_yoast_wpseo_twitter-description":"","_lmt_disableupdate":"","_lmt_disable":"","_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","_yoast_wpseo_focuskw_text_input":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","footnotes":""},"categories":[47],"tags":[1456,1454,60,543,1426,1457],"class_list":["post-5128","post","type-post","status-publish","format-standard","has-post-thumbnail","category-engineering","tag-cross-sectional-area-of-uncut-chips","tag-cutting-velocity","tag-engineering","tag-materials-and-metallurgical","tag-metal-forming-processes","tag-metal-removal-rate","cs-entry"],"yoast_head":"\nHow to Calculate and Solve for Metal Removal Rate 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