{"id":5113,"date":"2021-03-08T10:44:45","date_gmt":"2021-03-08T09:44:45","guid":{"rendered":"https:\/\/www.nickzom.org\/blog\/?p=5113"},"modified":"2024-04-29T22:31:34","modified_gmt":"2024-04-29T21:31:34","slug":"how-to-calculate-and-solve-for-power-consumed-during-metal-cutting-metal-forming-processes","status":"publish","type":"post","link":"https:\/\/www.nickzom.org\/blog\/2021\/03\/08\/how-to-calculate-and-solve-for-power-consumed-during-metal-cutting-metal-forming-processes\/","title":{"rendered":"How to Calculate and Solve for Power Consumed during Metal Cutting | Metal Forming processes"},"content":{"rendered":"

\"\"<\/p>\n

The image above represents power consumed during metal cutting. To calculate power consumed during metal cutting, two essential parameters are needed and these parameters are Cutting Force (Fc<\/sub>)\u00a0<\/strong>and\u00a0Work Piece Velocity (v).<\/strong><\/p>\n

The formula for calculating power consumed during metal cutting:<\/strong><\/h3>\n

Pc<\/sub> = Fc<\/sub>.v<\/sup> \/ 1000<\/sub><\/p>\n

Where:<\/p>\n

Pc<\/sub> = Power Consumed during Metal Cutting
\nFc<\/sub> = Cutting Force
\nv = Work Piece Velocity<\/p>\n

Let’s solve an example;
\nFind the power consumed during metal cutting when the cutting force is 32 and the work piece velocity is 12.<\/p>\n

This implies that;<\/p>\n

Fc<\/sub> = Cutting Force = 32
\nv = Work Piece Velocity = 12<\/p>\n

Pc<\/sub> = Fc<\/sub>.v<\/sup> \/ 1000<\/sub>
\nThat is, Pc<\/sub> = 32 x 12<\/sup> \/ 1000<\/sub>
\nPc<\/sub> = 384<\/sup> \/ 1000<\/sub>
\nPc<\/sub> = 0.384<\/p>\n

Therefore, the\u00a0power consumed during metal cutting\u00a0<\/strong>is\u00a00.384 KW.<\/strong><\/p>\n

Calculating the Cutting Force when the Power Consumed During Metal Cutting and the Work Piece Velocity are Given<\/strong><\/h3>\n

Fc<\/sub>\u00a0= Pc<\/sub> x 1000<\/sup> \/ v<\/sub><\/p>\n

Where;<\/p>\n

Fc<\/sub> = Cutting Force
\nPc<\/sub> = Power Consumed during Metal Cutting
\nv = Work Piece Velocity<\/p>\n

Let’s solve an example;
\nFind the cutting force when the power consumed during metal cutting is 20 and the work piece velocity is 16.<\/p>\n

This implies that;<\/p>\n

Pc<\/sub> = Power Consumed during Metal Cutting = 20
\nv = Work Piece Velocity = 16<\/p>\n

Fc<\/sub>\u00a0= Pc<\/sub> x 1000<\/sup> \/ v<\/sub>
\nSo, Fc<\/sub>\u00a0= 20 x 1000<\/sup> \/ 10<\/sub>
\nFc<\/sub>\u00a0= 20000<\/sup> \/ 10<\/sub>
\nFc<\/sub>\u00a0= 2000<\/p>\n

Therefore, the\u00a0cutting force\u00a0<\/strong>is\u00a02000.<\/strong><\/p>\n

Read more:\u00a0How to Calculate and Solve for Energy Required for Metal Cutting | Metal Forming processes<\/a><\/p>\n

Calculating the Work Piece Velocity when the Power Consumed During Metal Cutting and the Cutting Force are Given<\/strong><\/h3>\n

v = Pc<\/sub> x 1000<\/sup> \/ Fc<\/sub><\/sub><\/p>\n

Where;<\/p>\n

v = Work Piece Velocity
\nPc<\/sub> = Power Consumed during Metal Cutting
\nFc<\/sub> = Cutting Force<\/p>\n

Let’s solve an example;
\nFind the work piece velocity when the power consumed during metal cutting is 34 and the cutting force is 10.<\/p>\n

This implies that;<\/p>\n

Pc<\/sub> = Power Consumed during Metal Cutting = 34
\nFc<\/sub> = Cutting Force = 10<\/p>\n

v = Pc<\/sub> x 1000<\/sup> \/ Fc<\/sub><\/sub>
\nv = 34 x 1000<\/sup> \/ 10<\/sub>
\nThat is, v = 34000<\/sup> \/ 10<\/sub>
\nv = 3400<\/p>\n

Therefore, the\u00a0work piece velocity\u00a0<\/strong>is\u00a03400.<\/strong><\/p>\n

Read more:\u00a0How to Calculate and Solve for Cutting Force | Metal Forming processes<\/a><\/p>\n

How to Calculate Power Consumed during Metal Cutting With Nickzom Calculator<\/strong><\/h3>\n

Nickzom Calculator \u2013\u00a0The Calculator Encyclopedia<\/strong> is capable of calculating the power consumed during metal cutting.<\/p>\n

To get the answer and workings of the power consumed during metal cutting using the\u00a0Nickzom Calculator \u2013 The Calculator Encyclopedia.\u00a0<\/strong>First, you need to obtain the app.<\/p>\n

You can get this app via any of these means:<\/p>\n

Web<\/strong>\u00a0\u2013\u00a0https:\/\/www.nickzom.org\/calculator-plus<\/a><\/p>\n

To get access to the\u00a0professional\u00a0<\/strong>version via web, you need to\u00a0register<\/strong>\u00a0and\u00a0subscribe\u00a0<\/strong>for\u00a0NGN 2,000\u00a0<\/strong>per\u00a0annum<\/strong>\u00a0to have utter access to all functionalities.
\nYou can also try the\u00a0demo\u00a0<\/strong>version via\u00a0https:\/\/www.nickzom.org\/calculator<\/a><\/p>\n

Android (Paid)<\/strong>\u00a0\u2013\u00a0https:\/\/play.google.com\/store\/apps\/details?id=org.nickzom.nickzomcalculator<\/a>
\nAndroid (Free)<\/strong>\u00a0\u2013\u00a0https:\/\/play.google.com\/store\/apps\/details?id=com.nickzom.nickzomcalculator<\/a>
\nApple (Paid)<\/strong>\u00a0\u2013\u00a0https:\/\/itunes.apple.com\/us\/app\/nickzom-calculator\/id1331162702?mt=8<\/a>
\nOnce, you have obtained the calculator encyclopedia app, proceed to the\u00a0Calculator Map,\u00a0<\/strong>then click on\u00a0Materials and Metallurgical\u00a0<\/b>under\u00a0Engineering<\/strong>.<\/strong><\/p>\n

\"\"<\/p>\n

Now, Click on\u00a0Metal Forming Processes <\/strong>under\u00a0Materials and Metallurgical<\/strong><\/p>\n

<\/p>\n

Now, Click on Power Consumed During Metal Cutting\u00a0<\/strong>\u00a0<\/strong>under\u00a0Metal Forming Processes<\/strong><\/p>\n

\"\"<\/p>\n

The screenshot below displays the page or activity to enter your values, to get the answer for the power consumed during metal cutting according to the respective parameters which is the Cutting Force (Fc<\/sub>)\u00a0<\/strong>and\u00a0Work Piece Velocity (v).<\/strong><\/p>\n

\"How<\/p>\n

Now, enter the value appropriately and accordingly for the parameter as required by the Cutting Force (Fc<\/sub>)\u00a0<\/strong>is\u00a032\u00a0<\/strong>and\u00a0Work Piece Velocity (v)<\/strong>\u00a0is 12<\/strong>.<\/span><\/p>\n

\"How<\/p>\n

Finally, Click on Calculate<\/p>\n

\"How<\/p>\n

As you can see from the screenshot above,\u00a0Nickzom Calculator<\/strong>\u2013 The Calculator Encyclopedia solves for the power consumed during metal cutting and presents the formula, workings and steps too.<\/p>\n","protected":false},"excerpt":{"rendered":"The image above represents power consumed during metal cutting. To calculate power consumed during metal cutting, two essential…","protected":false},"author":5,"featured_media":14618,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_yoast_wpseo_focuskw":"Calculate Power Consumed during Metal Cutting","_yoast_wpseo_title":"","_yoast_wpseo_metadesc":"Here are the accurate steps and guide on How to Calculate and Solve for Power Consumed during Metal Cutting in Metal Forming 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