{"id":5037,"date":"2021-03-07T13:43:05","date_gmt":"2021-03-07T12:43:05","guid":{"rendered":"https:\/\/www.nickzom.org\/blog\/?p=5037"},"modified":"2024-04-27T11:03:25","modified_gmt":"2024-04-27T10:03:25","slug":"how-to-calculate-and-solve-for-force-at-the-tool-chip-interface-acting-normal-to-the-cutting-force-of-the-tool-merchant-force-circle","status":"publish","type":"post","link":"https:\/\/www.nickzom.org\/blog\/2021\/03\/07\/how-to-calculate-and-solve-for-force-at-the-tool-chip-interface-acting-normal-to-the-cutting-force-of-the-tool-merchant-force-circle\/","title":{"rendered":"How to Calculate and Solve for Force at the Tool Chip Interface acting Normal to the Cutting Force of the Tool | Merchant Force Circle"},"content":{"rendered":"<p><img decoding=\"async\" class=\"alignnone size-full wp-image-5044\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/force-at-the-tool-chip.png\" alt=\"\" width=\"148\" height=\"140\" \/><\/p>\n<p>The image above represents force at the tool chip interface acting normal to the cutting force of the tool. You need three parameters to calculate force at the tool chip interface acting normal to the cutting force of the tool. These parameters are <strong>Cutting Force (Horizontal Force Component) (F<sub>c<\/sub>), Cross Force (Vertical Force Component) (F<sub>t<\/sub>)\u00a0<\/strong>and\u00a0<strong>Rake Angle (\u03b1).<\/strong><\/p>\n<h4><strong>The formula for calculating force at the tool chip interface acting normal to the cutting force of the tool:<\/strong><\/h4>\n<p>N = F<sub>c<\/sub>cos\u03b1 &#8211; F<sub>t<\/sub>sin\u03b1<\/p>\n<p>Where the following applies:<\/p>\n<p>N = Force at the Tool Chip Interface acting Normal to the Cutting Force of the Tool<br \/>\nF<sub>c<\/sub> = Cutting Force (Horizontal Force Component)<br \/>\nF<sub>t<\/sub> = Cross Force (Vertical Force Component)<br \/>\n\u03b1 = Rake Angle<\/p>\n<p>Let&#8217;s solve an example;<br \/>\nFind the force at the tool chip interface acting normal to the cutting force of the tool when the cutting force is 12, the cross force is 18 and the rake angle is 22\u00b0.<\/p>\n<p>This implies that;<\/p>\n<p>F<sub>c<\/sub> = Cutting Force (Horizontal Force Component) = 12<br \/>\nF<sub>t<\/sub> = Cross Force (Vertical Force Component) = 18<br \/>\n\u03b1 = Rake Angle = 22\u00b0<\/p>\n<p>N = F<sub>c<\/sub>cos\u03b1 &#8211; F<sub>t<\/sub>sin\u03b1<br \/>\nN = 12 x cos22\u00b0 &#8211; 18 x sin 22\u00b0<br \/>\nThat is, N = 12 x 0.927 &#8211; 18 x 0.374<br \/>\nN = 11.126 &#8211; 6.743<br \/>\nN = 4.38<\/p>\n<p>Therefore, the\u00a0<strong>force at the tool chip interface acting normal to the cutting force of the tool\u00a0<\/strong>is\u00a0<strong>4.83 N.<\/strong><\/p>\n<p>Read more:\u00a0<a href=\"https:\/\/www.nickzom.org\/blog\/2021\/03\/07\/how-to-calculate-and-solve-for-frictional-resistance-of-the-tool-acting-on-the-chip-merchant-force-circle\/\">How to Calculate and Solve for Frictional Resistance of the Tool acting on the Chip | Merchant Force Circle<\/a><\/p>\n<h3><strong>How to Calculate Force at the Tool Chip Interface acting Normal to the Cutting Force of the Tool With Nickzom Calculator<\/strong><\/h3>\n<p>Nickzom Calculator \u2013\u00a0<strong>The Calculator Encyclopedia<\/strong> can calculate the force at the tool chip interface acting normal to the cutting force of the tool.<\/p>\n<p>To get the answer and workings of the force at the tool chip interface acting normal to the cutting force of the tool using the\u00a0<strong>Nickzom Calculator \u2013 The Calculator Encyclopedia.\u00a0<\/strong>First, you need to obtain the app.<\/p>\n<p>You can get this app via any of these means:<\/p>\n<p><strong>Web<\/strong>\u00a0\u2013\u00a0<a href=\"https:\/\/www.nickzom.org\/calculator-plus\">https:\/\/www.nickzom.org\/calculator-plus<\/a><\/p>\n<p>To get access to the\u00a0<strong>professional\u00a0<\/strong>version via web, you need to\u00a0<strong>register<\/strong>\u00a0and\u00a0<strong>subscribe\u00a0<\/strong>for<strong>\u00a0NGN 2,000\u00a0<\/strong>per<strong> annum<\/strong>.<br \/>\nYou can also try the\u00a0<strong>demo\u00a0<\/strong>version via\u00a0<a href=\"https:\/\/www.nickzom.org\/calculator\">https:\/\/www.nickzom.org\/calculator<\/a><\/p>\n<p><strong>Android (Paid)<\/strong>\u00a0\u2013\u00a0<a href=\"https:\/\/play.google.com\/store\/apps\/details?id=org.nickzom.nickzomcalculator\">https:\/\/play.google.com\/store\/apps\/details?id=org.nickzom.nickzomcalculator<\/a><br \/>\n<strong>Android (Free)<\/strong>\u00a0\u2013\u00a0<a href=\"https:\/\/play.google.com\/store\/apps\/details?id=com.nickzom.nickzomcalculator\">https:\/\/play.google.com\/store\/apps\/details?id=com.nickzom.nickzomcalculator<\/a><br \/>\n<strong>Apple (Paid)<\/strong>\u00a0\u2013\u00a0<a href=\"https:\/\/itunes.apple.com\/us\/app\/nickzom-calculator\/id1331162702?mt=8\">https:\/\/itunes.apple.com\/us\/app\/nickzom-calculator\/id1331162702?mt=8<\/a><\/p>\n<h4><strong>Using the Calculator App<\/strong><\/h4>\n<p>Once you have obtained the calculator encyclopedia app, proceed to the <strong>Calculator Map.<\/strong> Then,<strong> click<\/strong>\u00a0<b>Materials and Metallurgical\u00a0<\/b>under\u00a0<strong>Engineering<\/strong><strong>.<\/strong><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-4494 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/01\/Screenshot-3.png\" alt=\"\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/01\/Screenshot-3.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/01\/Screenshot-3-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/01\/Screenshot-3-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/01\/Screenshot-3-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><\/p>\n<p>Now, Click on\u00a0<strong>Metal Forming Processes <\/strong>under\u00a0<strong>Materials and Metallurgical<\/strong><\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-86.png\" \/><\/p>\n<p>So, Click on <strong>Merchant Force Circle<\/strong><strong>\u00a0<\/strong>under\u00a0<strong>Metal Forming Processes<\/strong><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5038 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-128.png\" alt=\"\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-128.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-128-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-128-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-128-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><\/p>\n<p>Now, Click on\u00a0<strong>Force at the Tool Chip Interface acting normal to the Cutting Force of the Tool\u00a0<\/strong>under\u00a0<strong>Merchant Force Circle<\/strong><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5039 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-129.png\" alt=\"\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-129.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-129-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-129-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-129-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><\/p>\n<p>The screenshot below displays the page or activity to enter your values, to get the answer for the force at the tool chip interface acting normal to the cutting force of the tool according to the respective parameters which is the <strong>Cutting Force (Horizontal Force Component) (F<sub>c<\/sub>), Cross Force (Vertical Force Component) (F<sub>t<\/sub>)\u00a0<\/strong>and\u00a0<strong>Rake Angle (\u03b1).<\/strong><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5040 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-130.png\" alt=\"\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-130.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-130-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-130-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-130-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><\/p>\n<p>Now, enter the v<span style=\"line-height: 1.6471\">alues appropriately and accordingly for the parameters as required by the <strong>Cutting Force (Horizontal Force Component) (F<sub>c<\/sub>)<\/strong>\u00a0is <strong>12<\/strong>,<strong> Cross Force (Vertical Force Component) (F<sub>t<\/sub>) <\/strong>is\u00a0<strong>18\u00a0<\/strong>and\u00a0<strong>Rake Angle (\u03b1)<\/strong>\u00a0is <strong>22<\/strong>.<\/span><\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5041 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-131.png\" alt=\"How to Calculate and Solve for Force at the Tool Chip Interface acting Normal to the Cutting Force of the Tool | Merchant Force Circle\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-131.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-131-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-131-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-131-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><\/p>\n<p>Finally, Click on Calculate<\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-5042 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-132.png\" alt=\"How to Calculate and Solve for Force at the Tool Chip Interface acting Normal to the Cutting Force of the Tool | Merchant Force Circle\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-132.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-132-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-132-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-132-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><br \/>\n<img decoding=\"async\" class=\"alignnone wp-image-5043 size-full\" src=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-133.png\" alt=\"How to Calculate and Solve for Force at the Tool Chip Interface acting Normal to the Cutting Force of the Tool | Merchant Force Circle\" width=\"1366\" height=\"768\" srcset=\"https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-133.png 1366w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-133-300x169.png 300w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-133-1024x576.png 1024w, https:\/\/www.nickzom.org\/blog\/wp-content\/uploads\/2021\/03\/Screenshot-133-768x432.png 768w\" sizes=\"(max-width: 1366px) 100vw, 1366px\" \/><\/p>\n<p>As you can see from the screenshot above,\u00a0<strong>Nickzom Calculator<\/strong>\u2013 The Calculator Encyclopedia solves for the force at the tool chip interface acting normal to the cutting force of the tool and presents the formula, workings and steps too.<\/p>\n","protected":false},"excerpt":{"rendered":"The image above represents force at the tool chip interface acting normal to the cutting force of the&hellip;","protected":false},"author":5,"featured_media":14576,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_yoast_wpseo_opengraph-title":"","_yoast_wpseo_opengraph-description":"","_yoast_wpseo_twitter-title":"","_yoast_wpseo_twitter-description":"","_lmt_disableupdate":"","_lmt_disable":"","_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","_yoast_wpseo_focuskw_text_input":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","footnotes":"","_members_access_role":[],"_members_access_error":""},"categories":[47],"tags":[1441,1440,60,1442,543,1443,1426,1429],"class_list":["post-5037","post","type-post","status-publish","format-standard","has-post-thumbnail","category-engineering","tag-cross-force","tag-cutting-force","tag-engineering","tag-force-at-the-tool-chip-interface-acting-normal-to-the-cutting-force-of-the-tool","tag-materials-and-metallurgical","tag-merchant-force-circle","tag-metal-forming-processes","tag-rake-angle","cs-entry"],"yoast_head":"<!-- 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