{"id":3045,"date":"2020-04-20T17:52:14","date_gmt":"2020-04-20T16:52:14","guid":{"rendered":"https:\/\/www.nickzom.org\/blog\/?p=3045"},"modified":"2024-03-31T07:15:35","modified_gmt":"2024-03-31T06:15:35","slug":"how-to-calculate-and-solve-for-rated-static-head-design-of-gating-system","status":"publish","type":"post","link":"https:\/\/www.nickzom.org\/blog\/2020\/04\/20\/how-to-calculate-and-solve-for-rated-static-head-design-of-gating-system\/","title":{"rendered":"How to Calculate and Solve for Rated Static Head | Design of Gating System"},"content":{"rendered":"

\"\"<\/p>\n

The image above represents rated static head. To calculate rated static head, three essential parameters are needed and these parameters are Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity (H), Height of the Casting System from its top (P)<\/strong> and Height of the Casting (C).<\/strong><\/p>\n

The formula for calculating rated static head<\/strong><\/h3>\n

Hs<\/sub>\u00a0= H –\u00a0P2<\/sup><\/sup>\u00a0\/\u00a02C<\/sub><\/p>\n

Where:<\/p>\n

Hs<\/sub>\u00a0= Rated Static Head
\nH = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity
\nP = Height of the Casting from its Top
\nC = Height of the Casting<\/p>\n

Let’s solve an example;
\nFind the rated static head when the height of the sprue from its top to the point of metal entry into the mould cavity is 9,the height of the casting from its top is 5 and the height of the casting is 11.<\/p>\n

This implies that;<\/p>\n

H = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity = 9
\nP = Height of the Casting from its Top = 5
\nC = Height of the Casting = 11<\/p>\n

Hs<\/sub>\u00a0= H –\u00a0P2<\/sup><\/sup>\u00a0\/\u00a02C
\n<\/sub>Hs<\/sub>\u00a0= 9 –\u00a052<\/sup>\u00a0\/\u00a02 x 11<\/sub>
\nThen, Hs<\/sub>\u00a0= 9 –\u00a025<\/sup>\u00a0\/\u00a022<\/sub>
\nHs<\/sub> = 9 – 1.136
\nHs<\/sub> = 7.86<\/p>\n

Therefore, the\u00a0rated static head\u00a0<\/strong>is\u00a07.86 m.<\/strong><\/p>\n

Calculating the Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity when the Rated Static Head, Height of the Casting System from its Top and the Height of the Casting are Given<\/strong><\/h4>\n

H = Hs<\/sub> +\u00a0P2<\/sup><\/sup>\u00a0\/\u00a02C<\/sub><\/p>\n

Where;<\/p>\n

H = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity
\nHs<\/sub>\u00a0= Rated Static Head
\nP = Height of the Casting from its Top
\nC = Height of the Casting<\/p>\n

Let’s solve an example;
\nFind the height of the sprue when the rated static head is 25, the height of the casting system from its top is 8 and the height of the casting is 4.<\/p>\n

This implies that;<\/p>\n

Hs<\/sub> = Rated Static Head = 25
\nP = Height of the Casting from its Top = 8
\nC = Height of the Casting = 4<\/p>\n

H = Hs<\/sub> +\u00a0P2<\/sup><\/sup>\u00a0\/\u00a02C<\/sub>
\nH = 25 +\u00a082<\/sup><\/sup>\u00a0\/\u00a02 x 4<\/sub>
\nSo, H = 25 + 64<\/sup>\u00a0\/\u00a08<\/sub>
\nH = 25 +\u00a08
\nH = 33<\/p>\n

Therefore, the\u00a0height of the casting system from its top\u00a0<\/strong>is\u00a033.<\/strong><\/p>\n

Read more:\u00a0How to Calculate and Solve for Time of Pouring | Design of Gating System<\/a><\/p>\n

Calculating the Height of the Casting System from its Top when the Rated Static Head, the Height of the Sprue from its Top to the Point of Metal Entry into Mould Cavity and the Height of the Casting are Given.<\/strong><\/h4>\n

p = – \u221a(Hs<\/sub> – H) x 2c<\/p>\n

Where;<\/p>\n

P = Height of the Casting from its Top
\nHs<\/sub>\u00a0= Rated Static Head
\nH = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity
\nC = Height of the Casting<\/p>\n

Let’s solve an example;
\nFind the height of the casting from its top when the rated static head is 34, the height of the sprue from its top to the point of metal entry into the mould cavity is 28 and the height of the casting is 14.<\/p>\n

This implies that;<\/p>\n

Hs<\/sub> = Rated Static Head = 34
\nH = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity = 28
\nC = Height of the Casting = 14<\/p>\n

p = – \u221a(Hs<\/sub> – H) x 2c
\np = – \u221a(34 – 28) x 2(14)
\nThat is, p = – \u221a6 x 28
\np = – \u221a168
\np = – 12.96<\/p>\n

Therefore, the\u00a0height of the casting system from its top\u00a0<\/strong>is\u00a0– 12.96.<\/strong><\/p>\n

Read more:\u00a0How to Calculate and Solve for Volume Ratio | Design of Gating System<\/a><\/p>\n

Calculating the Height of the Casting when the Rated Static Head, the Height of the Sprue from its Top to the Point of Metal Entry into Mould Cavity and the Height of the casting system from its top are Given<\/strong><\/h4>\n

c = – p2<\/sup><\/sup> \/ (Hs<\/sub> – H) x 2<\/sub><\/p>\n

Where;<\/p>\n

C = Height of the Casting
\nHs<\/sub>\u00a0= Rated Static Head
\nH = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity
\nP = Height of the Casting from its Top<\/p>\n

Let’s solve an example;
\nFind the height of the casting when the rated static head is 24, the height of the sprue from its top to the point of metal entry into the mould cavity is 12 and the height of the casting system from its top is 10.<\/p>\n

This implies that;<\/p>\n

Hs<\/sub> = Rated Static Head = 24
\nH = Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity = 12
\nP = Height of the Casting from its Top = 10<\/p>\n

c = – p2<\/sup><\/sup> \/ (Hs<\/sub> – H) x 2<\/sub>
\nc = – 102<\/sup><\/sup> \/ (24 – 12) x 2<\/sub>
\nSo, c = – 100<\/sup> \/ 12 x 2<\/sub>
\nc = – 100<\/sup> \/ 24<\/sub>
\nc = – 4.16<\/p>\n

Therefore, the\u00a0height of the casting\u00a0<\/strong>is\u00a0– 4.16.<\/strong><\/p>\n

How to Calculate Rated Static Head in the Design of Gating System Using Nickzom Calculator<\/strong><\/h3>\n

Nickzom Calculator \u2013\u00a0The Calculator Encyclopedia<\/strong> is capable of calculating the rated static head.<\/p>\n

To get the answer and workings of the rated static head using the Nickzom Calculator \u2013 The Calculator Encyclopedia.\u00a0<\/strong>First, you need to obtain the app.<\/p>\n

You can get this app via any of these means:<\/p>\n

Web<\/strong>\u00a0\u2013\u00a0https:\/\/www.nickzom.org\/calculator-plus<\/a><\/p>\n

To get access to the\u00a0professional\u00a0<\/strong>version via web, you need to\u00a0register<\/strong>\u00a0and\u00a0subscribe\u00a0<\/strong>for\u00a0NGN 1,500\u00a0<\/strong>per\u00a0annum<\/strong>\u00a0to have utter access to all functionalities.
\nYou can also try the\u00a0demo\u00a0<\/strong>version via\u00a0https:\/\/www.nickzom.org\/calculator<\/a><\/p>\n

Android (Paid)<\/strong>\u00a0\u2013\u00a0https:\/\/play.google.com\/store\/apps\/details?id=org.nickzom.nickzomcalculator<\/a>
\nAndroid (Free)<\/strong>\u00a0\u2013\u00a0https:\/\/play.google.com\/store\/apps\/details?id=com.nickzom.nickzomcalculator<\/a>
\nApple (Paid)<\/strong>\u00a0\u2013\u00a0https:\/\/itunes.apple.com\/us\/app\/nickzom-calculator\/id1331162702?mt=8<\/a>
\nOnce, you have obtained the calculator encyclopedia app, proceed to the\u00a0Calculator Map,\u00a0<\/strong>then click on Materials & Metallurgical<\/strong>\u00a0<\/b>under\u00a0Engineering<\/strong>.<\/strong><\/p>\n

\"\"<\/p>\n

Now, Click on Foundry Technology<\/strong>\u00a0<\/strong>under\u00a0Material & Metallurgical<\/strong><\/p>\n

\"\"<\/p>\n

Now, Click on\u00a0Design of Gating System\u00a0<\/strong>under\u00a0Foundry Technology<\/strong><\/p>\n

\"How<\/p>\n

Then, Click on Rated Static Head<\/strong>\u00a0<\/strong>under\u00a0Design of Gating System<\/strong><\/p>\n

\"\"<\/p>\n

The screenshot below displays the page or activity to enter your values, to get the answer for the rated static head according to the respective parameters which are the Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity (H), Height of the Casting System from its top (P)<\/strong> and Height of the Casting (C).<\/strong><\/p>\n

\"How<\/p>\n

Now, enter the values appropriately and accordingly for the parameters as required by the Height of the Sprue from its Top to the Point of Metal Entry into the Mould Cavity (H)<\/strong> is 9<\/strong>, Height of the Casting System from its top (P)\u00a0<\/strong>is\u00a05<\/strong> and Height of the Casting (C)<\/strong> is 11<\/strong>.<\/p>\n

\"\"<\/p>\n

Finally, Click on Calculate<\/p>\n

\"How
\n\"\"<\/p>\n

As you can see from the screenshot above,\u00a0Nickzom Calculator<\/strong>\u2013 The Calculator Encyclopedia solves for the rated static head and presents the formula, workings and steps too.<\/p>\n","protected":false},"excerpt":{"rendered":"The image above represents rated static head. To calculate rated static head, three essential parameters are needed and…","protected":false},"author":5,"featured_media":13590,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_yoast_wpseo_opengraph-title":"","_yoast_wpseo_opengraph-description":"","_yoast_wpseo_twitter-title":"","_yoast_wpseo_twitter-description":"","_lmt_disableupdate":"","_lmt_disable":"","_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","_yoast_wpseo_focuskw_text_input":"","csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","footnotes":""},"categories":[47],"tags":[870,60,871,901,900,899,543,868],"class_list":["post-3045","post","type-post","status-publish","format-standard","has-post-thumbnail","category-engineering","tag-design-of-gating-system","tag-engineering","tag-foundry-technology","tag-height-of-the-casting","tag-height-of-the-casting-system-from-its-top","tag-height-of-the-sprue-from-its-top-to-the-point-of-metal-entry-into-the-mould-cavity","tag-materials-and-metallurgical","tag-rated-static-head","cs-entry"],"yoast_head":"\nHow 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